🏭 Manufacturing Plant — SCADA/HMI
PRODUCTION LINES · CONVEYORS · PACKAGING · PROCESS TANKS · MOTORS/VFDs · BOILERS · COMPRESSORS · UTILITIES · 8 SYSTEMS
19:01:13
8/8
SYSTEMS ONLINE
0
ACTIVE ALARMS
81.9%
OEE
863.2
UNITS / HOUR
8.8 bar
STEAM PRESSURE
450.7 kW
PLANT POWER
8.1 bar
AIR PRESSURE
◈ Subsystem Sensor Readings — 8 Systems
01
Production Lines
PL
RUNNING
Active Lines
3.8 /4
Cycle Time
30.2 s
Units per Hour
863.2 u/hr
OEE (Overall Equip. Eff.)
81.9 %
Availability
94.5 %
Quality Rate
99.2 %
Rejects (last hr)
5.4 pcs
Downtime Today (min)
8.7 min
02
Conveyor Systems
CVR
RUNNING
Belt Speed
1.1 m/s
Belt Tension
2068 N
Drive Motor Current
17.1 A
Motor Temperature
59.9 °C
Load per Meter
242.5 kg/m
Jam Events (24h)
1.2
Bearing Vibration (RMS)
1.8 mm/s
Total Run Hours
6505.9 hrs
03
Packaging Machines
PKG
RUNNING
Packs per Minute
67.6 ppm
Seal Bar Temperature
173.3 °C
Seal Pressure
4.2 bar
Film Tension
20.7 N
Film Roll Remaining
50.7 %
Rejected Packs (hr)
3.4 pcs
Machine Speed %
94.9 %
Label Applicator Status
1 OK
04
Process Tanks
TNK
RUNNING
Tank-1 Level
77.1 %
Tank-2 Level
65 %
Tank-1 Temperature
81.4 °C
Tank-2 Temperature
26.2 °C
Tank-1 Pressure
3.1 bar
Process pH
7.3 pH
Inlet Flow Rate
23.6 m³/hr
Outlet Flow Rate
22.7 m³/hr
05
Motors & VFDs
VFD
RUNNING
VFD Output Frequency
46.3 Hz
Motor Speed
1401 rpm
Motor Current
38.1 A
Motor Voltage (L-L)
400 V
Motor Winding Temp
62.6 °C
Torque (% rated)
74.5 %
Motor Power
26 kW
Insulation Resistance
511.3 MΩ
06
Boilers
BLR
RUNNING
Steam Pressure
8.8 bar
Steam Temperature
183.5 °C
Steam Flow Rate
1838.1 kg/hr
Feed Water Temperature
89.1 °C
Drum Water Level
60.8 %
Flue Gas Temperature
189.5 °C
Boiler Efficiency
83 %
Fuel Flow Rate
109.5 L/hr
07
Compressors
COMP
RUNNING
Discharge Pressure
8.1 bar
Suction Pressure
1 bar
Discharge Temperature
86.5 °C
Oil Pressure
4 bar
Oil Temperature
67.9 °C
Air Flow Rate
899.6 Nm³/hr
Compressor Power
71.9 kW
Total Run Hours
4406.4 hrs
08
Utility Monitoring
UTL
RUNNING
Total Plant Power
450.7 kW
Power Factor
0.9 PF
Water Consumption
36.2 m³/hr
Compressed Air Header
7.1 bar
Steam Header Pressure
8.9 bar
Energy Consumed Today
5060.5 kWh
CO₂ Emissions Today
1945.7 kg
Specific Energy Consumption
0.5 kWh/u