🏭 Manufacturing Plant — SCADA/HMI
PRODUCTION LINES · CONVEYORS · PACKAGING · PROCESS TANKS · MOTORS/VFDs · BOILERS · COMPRESSORS · UTILITIES · 8 SYSTEMS
00:43:07
8/8
SYSTEMS ONLINE
0
ACTIVE ALARMS
81.1%
OEE
956.1
UNITS / HOUR
8.1 bar
STEAM PRESSURE
427.9 kW
PLANT POWER
8.4 bar
AIR PRESSURE
◈ Subsystem Sensor Readings — 8 Systems
01
Production Lines
PL
RUNNING
Active Lines
3.5 /4
Cycle Time
28.6 s
Units per Hour
956.1 u/hr
OEE (Overall Equip. Eff.)
81.1 %
Availability
96.2 %
Quality Rate
97.8 %
Rejects (last hr)
10.9 pcs
Downtime Today (min)
14 min
02
Conveyor Systems
CVR
RUNNING
Belt Speed
1.3 m/s
Belt Tension
1920 N
Drive Motor Current
14.1 A
Motor Temperature
57.8 °C
Load per Meter
195.9 kg/m
Jam Events (24h)
0.4
Bearing Vibration (RMS)
2.1 mm/s
Total Run Hours
6739.6 hrs
03
Packaging Machines
PKG
RUNNING
Packs per Minute
61.1 ppm
Seal Bar Temperature
173.9 °C
Seal Pressure
5.5 bar
Film Tension
26.6 N
Film Roll Remaining
38.9 %
Rejected Packs (hr)
2.9 pcs
Machine Speed %
90 %
Label Applicator Status
1 OK
04
Process Tanks
TNK
RUNNING
Tank-1 Level
57.9 %
Tank-2 Level
44.4 %
Tank-1 Temperature
80.9 °C
Tank-2 Temperature
22.5 °C
Tank-1 Pressure
3.3 bar
Process pH
7.3 pH
Inlet Flow Rate
27.9 m³/hr
Outlet Flow Rate
24.5 m³/hr
05
Motors & VFDs
VFD
RUNNING
VFD Output Frequency
49 Hz
Motor Speed
1435.1 rpm
Motor Current
41.9 A
Motor Voltage (L-L)
399.2 V
Motor Winding Temp
57.6 °C
Torque (% rated)
61.2 %
Motor Power
24.3 kW
Insulation Resistance
638.1 MΩ
06
Boilers
BLR
RUNNING
Steam Pressure
8.1 bar
Steam Temperature
173.9 °C
Steam Flow Rate
2272.9 kg/hr
Feed Water Temperature
98.9 °C
Drum Water Level
61.3 %
Flue Gas Temperature
185.8 °C
Boiler Efficiency
87.7 %
Fuel Flow Rate
96.7 L/hr
07
Compressors
COMP
RUNNING
Discharge Pressure
8.4 bar
Suction Pressure
1 bar
Discharge Temperature
87.2 °C
Oil Pressure
3.8 bar
Oil Temperature
66.2 °C
Air Flow Rate
907.7 Nm³/hr
Compressor Power
61.1 kW
Total Run Hours
4740.3 hrs
08
Utility Monitoring
UTL
RUNNING
Total Plant Power
427.9 kW
Power Factor
1 PF
Water Consumption
33.6 m³/hr
Compressed Air Header
8.4 bar
Steam Header Pressure
8.6 bar
Energy Consumed Today
5015.5 kWh
CO₂ Emissions Today
1864.2 kg
Specific Energy Consumption
0.5 kWh/u