🏭 Manufacturing Plant — SCADA/HMI
PRODUCTION LINES · CONVEYORS · PACKAGING · PROCESS TANKS · MOTORS/VFDs · BOILERS · COMPRESSORS · UTILITIES · 8 SYSTEMS
06:35:06
8/8
SYSTEMS ONLINE
0
ACTIVE ALARMS
79.6%
OEE
830
UNITS / HOUR
7.8 bar
STEAM PRESSURE
380.5 kW
PLANT POWER
7.3 bar
AIR PRESSURE
◈ Subsystem Sensor Readings — 8 Systems
01
Production Lines
PL
RUNNING
Active Lines
3.9 /4
Cycle Time
31.9 s
Units per Hour
830 u/hr
OEE (Overall Equip. Eff.)
79.6 %
Availability
96.4 %
Quality Rate
97.1 %
Rejects (last hr)
4.6 pcs
Downtime Today (min)
10.1 min
02
Conveyor Systems
CVR
RUNNING
Belt Speed
1.1 m/s
Belt Tension
1980.2 N
Drive Motor Current
15.8 A
Motor Temperature
60 °C
Load per Meter
263.5 kg/m
Jam Events (24h)
2.8
Bearing Vibration (RMS)
3 mm/s
Total Run Hours
6738.7 hrs
03
Packaging Machines
PKG
RUNNING
Packs per Minute
57 ppm
Seal Bar Temperature
173.1 °C
Seal Pressure
3.6 bar
Film Tension
24.3 N
Film Roll Remaining
54 %
Rejected Packs (hr)
3.2 pcs
Machine Speed %
93.6 %
Label Applicator Status
1 OK
04
Process Tanks
TNK
RUNNING
Tank-1 Level
68.5 %
Tank-2 Level
57.8 %
Tank-1 Temperature
80 °C
Tank-2 Temperature
20.6 °C
Tank-1 Pressure
3.3 bar
Process pH
6.9 pH
Inlet Flow Rate
18.3 m³/hr
Outlet Flow Rate
22.1 m³/hr
05
Motors & VFDs
VFD
RUNNING
VFD Output Frequency
47.1 Hz
Motor Speed
1414.8 rpm
Motor Current
37.5 A
Motor Voltage (L-L)
398.8 V
Motor Winding Temp
58.8 °C
Torque (% rated)
71.9 %
Motor Power
29.9 kW
Insulation Resistance
585.2 MΩ
06
Boilers
BLR
RUNNING
Steam Pressure
7.8 bar
Steam Temperature
165.6 °C
Steam Flow Rate
1844.6 kg/hr
Feed Water Temperature
88.8 °C
Drum Water Level
56.9 %
Flue Gas Temperature
199.6 °C
Boiler Efficiency
85.9 %
Fuel Flow Rate
95.5 L/hr
07
Compressors
COMP
RUNNING
Discharge Pressure
7.3 bar
Suction Pressure
0.9 bar
Discharge Temperature
82.3 °C
Oil Pressure
2.6 bar
Oil Temperature
56.2 °C
Air Flow Rate
1046.2 Nm³/hr
Compressor Power
74.5 kW
Total Run Hours
4223.7 hrs
08
Utility Monitoring
UTL
RUNNING
Total Plant Power
380.5 kW
Power Factor
0.9 PF
Water Consumption
30.8 m³/hr
Compressed Air Header
7.5 bar
Steam Header Pressure
7.6 bar
Energy Consumed Today
4179.1 kWh
CO₂ Emissions Today
2535.5 kg
Specific Energy Consumption
0.5 kWh/u